Improving efficiencies within the manufacturing sector
Improving efficiencies within the manufacturing sector
ADVANCED METAL
Hybrid manufacturing + R&D
US Based Hybrid Manufacturing
We design, manufacture, and service high-performance plastic forming mold assemblies that redefine cooling performance.
We combine large-scale metal additive manufacturing with precision machining to create mold systems with fluid-dynamics-optimized internal architectures with the flexibility to create molds and toolings that are impossible with conventional manufacturing methods.
Ultimate Cooling Efficiency
We apply principles of thermodynamics, heat transfer, and fluid flow to optimize internal cooling performance. Our proprietary cooling architecture is adapted to each customer’s specific part geometry to maximize heat removal and thermal consistency.
Higher Unit Throughput
Faster heat removal enables shorter cycle times, allowing customers to produce more units per hour without adding equipment or labor. The result is higher output, better machine utilization, and lower cost per part.
Extrusion Blow Molds
Plastic Injection Molds
Silicone Injection Molds
Performance Data
(AM — 02)
©2026
Unlocked Gains
Unlocked Gains
The following production data has been supervised and verified by independent third parties to ensure consistency, accuracy, and validity of results.
Performance Comparison
Conventional molds vs. Advanced Metal molds
Parameters:
3-cavity blow mold assemblies - 20oz HDPE bottles
FKI EHB55GT03SS extrusion blow molding (EBM) machine
Data captured across both sets of molds at 4 hours of optimized bottle production
Data Analysis Results
Data Analysis Results
With our proprietary internal architecture, our next-generation molds achieve drastically reduced cycle times and increased throughput.
With our proprietary cooling architecture, our next-generation molds achieve drastically reduced cycle times and increased throughput.
0%-
0%-
Decreased Cycle Time
0%-
0%-
Decreased Cycle Time
0%+
0%+
Increased Bottle Throughput
0%+
0%+
Increased Bottle Throughput
+0
+0
Additional Bottles Per Hour (3 Cavity Set)
+0
+0
Additional Bottles Per Hour (3 Cavity Set)
Process
(AM — 03)
©2026
Process
(AM — 03)
©2026
01 Engineer / Design
Leveraging extensive experience in mold creation and 3D metal printing, our engineers can adapt to existing specifications or partner with you to create custom solutions tailored to your needs. Every project undergoes a rigorous technical review to ensure all dimensions are precise and all client requirements are fully integrated.
01 Engineer / Design
Leveraging extensive experience in mold creation and 3D metal printing, our engineers can adapt to existing specifications or partner with you to create custom solutions tailored to your needs. Every project undergoes a rigorous technical review to ensure all dimensions are precise and all client requirements are fully integrated.
02 Manufacture
Following order and drawing approval, our machinists print cavities and inserts while concurrently machining the rest of the assembly. All components undergo precise measurement, assembly, and testing to ensure accuracy before shipping.
02 Manufacture
Following order and drawing approval, our machinists print cavities and inserts while concurrently machining the rest of the assembly. All components undergo precise measurement, assembly, and testing to ensure accuracy before shipping.
03 Installation and service
Shipping and Acceptance: We ship directly to your facility for Site Acceptance Testing (SAT) or Factory Acceptance Testing (FAT) at you molding OEMs facility to ensure performance. Maintenance and Scalability: Our facility provides professional refinishing and upgrades for your mold assemblies, utilizing our modular designs allows for easy expansion or reconfiguration to reduce long term costs.
03 Installation and service
Shipping and Acceptance: We ship directly to your facility for Site Acceptance Testing (SAT) or Factory Acceptance Testing (FAT) at you molding OEMs facility to ensure performance. Maintenance and Scalability: Our facility provides professional refinishing and upgrades for your mold assemblies, utilizing our modular designs allows for easy expansion or reconfiguration to reduce long term costs.
Q & A
(AM — 04)
©2026
Q & A
(AM — 04)
©2026
FAQ
FAQ
01
Do I need to modify my production line?
02
Aren’t steel molds going to be extremely heavy?
03
Are there issues with corrosion or water impurity deposition?
04
How are these molds able to last longer?
05
How / where can I have them serviced?
06
How many cavities and what size molds can we provide?
07
What metal are the molds made of?
01
Do I need to modify my production line?
02
Aren’t steel molds going to be extremely heavy?
03
Are there issues with corrosion or water impurity deposition?
04
How are these molds able to last longer?
05
How / where can I have them serviced?
06
How many cavities and what size molds can we provide?
07
What metal are the molds made of?
Let's Talk
(AM — 05)
©2026
Let's Talk
(AM — 05)
©2026
Contact Now
Contact Now
Contact Us
Let’s create something amazing together! Reach out I’d love to hear about your project and ideas.
Improving efficiencies within the manufacturing sector
ADVANCED METAL
Hybrid manufacturing + R&D
US Based Hybrid Manufacturing
We design, manufacture, and service high-performance plastic forming mold assemblies that redefine cooling performance.
We combine large-scale metal additive manufacturing with precision machining to create mold systems with fluid-dynamics-optimized internal architectures with the flexibility to create molds and toolings that are impossible with conventional manufacturing methods.
Ultimate Cooling Efficiency
We apply principles of thermodynamics, heat transfer, and fluid flow to optimize internal cooling performance. Our proprietary cooling architecture is adapted to each customer’s specific part geometry to maximize heat removal and thermal consistency.
Higher Unit Throughput
Faster heat removal enables shorter cycle times, allowing customers to produce more units per hour without adding equipment or labor. The result is higher output, better machine utilization, and lower cost per part.
Extrusion Blow Molds
Plastic Injection Molds
Silicone Injection Molds
Performance Data
©2026
Unlocked Gains
The following production data has been supervised and verified by independent third parties to ensure consistency, accuracy, and validity of results.
Performance Comparison
Conventional molds vs.
Advanced Metal molds
Parameters:
3-cavity blow mold assemblies - 20oz HDPE bottles
FKI EHB55GT03SS extrusion blow molding (EBM) machine
Data captured across both sets of molds at 4 hours of optimized bottle production
Data Analysis Results
With our proprietary cooling architecture, our next-generation molds achieve drastically reduced cycle times and increased throughput.
0%-
0%-
Decreased Cycle Time
0%+
0%+
Increased Bottle Throughput
+0
+0
Additional Bottles Per Hour (3 Cavity Set)
Process
©2026
01 Engineer / Design
Leveraging extensive experience in mold creation and 3D metal printing, our engineers can adapt to existing specifications or partner with you to create custom solutions tailored to your needs. Every project undergoes a rigorous technical review to ensure all dimensions are precise and all client requirements are fully integrated.
02 Manufacture
Following order and drawing approval, our machinists print cavities and inserts while concurrently machining the rest of the assembly. All components undergo precise measurement, assembly, and testing to ensure accuracy before shipping.
03 Installation and service
Shipping and Acceptance: We ship directly to your facility for Site Acceptance Testing (SAT) or Factory Acceptance Testing (FAT) at you molding OEMs facility to ensure performance. Maintenance and Scalability: Our facility provides professional refinishing and upgrades for your mold assemblies, utilizing our modular designs allows for easy expansion or reconfiguration to reduce long term costs.
Q & A
©2026
FAQ
Do I need to modify my production line?
Aren’t steel molds going to be extremely heavy?
Are there issues with corrosion or water impurity deposition?
How are these molds able to last longer?
How / where can I have them serviced?
How many cavities and what size molds can we provide?
What metal are the molds made of?
Let's Talk
©2026
Contact Now
Contact Us
Let’s create something amazing together! Reach out I’d love to hear about your project and ideas.
Improving efficiencies within the manufacturing sector
ADVANCED METAL
Hybrid manufacturing + R&D
US Based Hybrid Manufacturing
We design, manufacture, and service high-performance plastic forming mold assemblies that redefine cooling performance.
We combine large-scale metal additive manufacturing with precision machining to create mold systems with fluid-dynamics-optimized internal architectures with the flexibility to create molds and toolings that are impossible with conventional manufacturing methods.
Ultimate Cooling Efficiency
We apply principles of thermodynamics, heat transfer, and fluid flow to optimize internal cooling performance. Our proprietary cooling architecture is adapted to each customer’s specific part geometry to maximize heat removal and thermal consistency.
Higher Unit Throughput
Faster heat removal enables shorter cycle times, allowing customers to produce more units per hour without adding equipment or labor. The result is higher output, better machine utilization, and lower cost per part.
Extrusion Blow Molds
Plastic Injection Molds
Silicone Injection Molds
Performance Data
(AM — 02)
©2026
Unlocked Gains
The following production data has been supervised and verified by independent third parties to ensure consistency, accuracy, and validity of results.
Performance Comparison
Conventional molds vs. Advanced Metal molds
Parameters:
3-cavity blow mold assemblies - 20oz HDPE bottles
FKI EHB55GT03SS extrusion blow molding (EBM) machine
Data captured across both sets of molds at 4 hours of optimized bottle production
Data Analysis Results
With our proprietary internal architecture, our next-generation molds achieve drastically reduced cycle times and increased throughput.
0%-
0%-
Decreased Cycle Time
0%+
0%+
Increased Bottle Throughput
+0
+0
Additional Bottles Per Hour (3 Cavity Set)
Process
(AM — 03)
©2026
01 Engineer / Design
Leveraging extensive experience in mold creation and 3D metal printing, our engineers can adapt to existing specifications or partner with you to create custom solutions tailored to your needs. Every project undergoes a rigorous technical review to ensure all dimensions are precise and all client requirements are fully integrated.
02 Manufacture
Following order and drawing approval, our machinists print cavities and inserts while concurrently machining the rest of the assembly. All components undergo precise measurement, assembly, and testing to ensure accuracy before shipping.
03 Installation and service
Shipping and Acceptance: We ship directly to your facility for Site Acceptance Testing (SAT) or Factory Acceptance Testing (FAT) at you molding OEMs facility to ensure performance. Maintenance and Scalability: Our facility provides professional refinishing and upgrades for your mold assemblies, utilizing our modular designs allows for easy expansion or reconfiguration to reduce long term costs.
Q & A
(AM — 04)
©2026
FAQ
01
Do I need to modify my production line?
02
Aren’t steel molds going to be extremely heavy?
03
Are there issues with corrosion or water impurity deposition?
04
How are these molds able to last longer?
05
How / where can I have them serviced?
06
How many cavities and what size molds can we provide?
07
What metal are the molds made of?
Let's Talk
(AM — 05)
©2026
Contact Now
Contact Us
Let’s create something amazing together! Reach out I’d love to hear about your project and ideas.